Publications
250 results found
Gui L, Yu Y, Oliyide TO, et al., 2023, Integrating model-based design of experiments and computer-aided solvent design, Computers & Chemical Engineering, Vol: 177, Pages: 1-15, ISSN: 0098-1354
Computer-aided molecular design (CAMD) methods can be used to generate promising solvents with enhanced reaction kinetics, given a reliable model of solvent effects on reaction rates. Herein, we use a surrogate model parameterised from computer experiments, more specifically, quantum-mechanical (QM) data on rate constants. The choice of solvents in which these computer experiments are performed is critical, considering the cost and difficulty of these QM calculations. We investigate the use of model-based design of experiments (MBDoE) to identify an information-rich solvent set and integrate this within a QM-CAMD framework. We find it beneficial to consider a wide range of solvents in designing the solvent set, using group contribution techniques to predict missing solvent properties. We demonstrate, via three case studies, that the use of MBDoE yields surrogate models with good statistics and leads to the identification of solvents with enhanced predicted performance with few iterations and at low computational cost.
Lee YS, Galindo A, Jackson G, et al., 2023, Enabling the direct solution of challenging computer-aided molecular and process design problems: chemical absorption of carbon dioxide, Computers and Chemical Engineering, Vol: 174, Pages: 1-24, ISSN: 0098-1354
The search for improved CO₂ capture solvents can be accelerated by deploying computer-aided molecular and process design (CAMPD) techniques to explore large molecular and process domains systematically. However, the direct solution of the integrated molecular-process design problem is very challenging as nonlinear interactions between physical properties and process performance render a large proportion of the search space infeasible. We develop a methodology that enables the direct and reliable solution of CAMPD for absorption–desorption processes, using the state-of-the-art SAFT-γ Mie group contribution approach to predict phase and chemical equilibria. We develop new feasibility tests and show them to be highly efficient at reducing the search space, integrating them in an outer-approximation algorithm. The framework is applied to design an aqueous solvent and CO₂ chemical absorption–desorption process, with 150 CAMPD instances across three case studies solved successfully. The optimal solvents are more promising than those obtained with sequential molecular design approaches.
Perdomo FA, Khalit SH, Graham EJ, et al., 2023, A predictive group-contribution framework for the thermodynamic modelling of CO absorption in cyclic amines, alkyl polyamines, alkanolamines and phase-change amines: New data and SAFT- Mie parameters, Fluid Phase Equilibria, Vol: 566, Pages: 1-27, ISSN: 0378-3812
A significant effort is under way to identify improved solvents for carbon dioxide (CO) capture by chemisorption. We develop a predictive framework that is applicable to aqueous solvent + CO mixtures containing cyclic amines, alkyl polyamines, and alkanolamines. A number of the mixtures studied exhibit liquid–liquid phase separation, a behaviour that has shown promise in reducing the energetic cost of CO capture. The proposed framework is based on the SAFT- Mie group-contribution (GC) approach, in which chemical reactions are described via physical association models that allow a simpler, implicit, treatment of the chemical speciation characteristic of these mixtures. We use previously optimized group interaction parameters between some amine groups and water (Perdomo et al., 2021), and develop new group interactions for the cNH, cN, NH2, NH, N, cCHNH, and cCHN groups with CO2; a set of second-order group parameters are also developed to account for proximity effects in some alkanolamines. A combination of literature data and new experimental measurements for the absorption of CO2 in aqueous cyclohexylamine systems obtained in our current work, are used to develop and test the proposed models. The SAFT- Mie GC approach is used to predict the thermodynamics of selected mixtures, including ternary phase diagrams and mixing properties relevant in the context of CO2 capture. The current work constitutes a substantial extension of the range of aqueous amine-based solvents that can be modelled and thus offers the most comprehensive thermodynamically consistent platform to date to screen novel candidate solvents for CO2 capture.
Gui L, Adjiman CS, Galindo A, et al., 2023, Uncovering the most kinetically influential reaction pathway driving the generation of HCN from oxyma/DIC adduct: a theoretical study, Industrial & Engineering Chemistry Research, Vol: 62, Pages: 874-880, ISSN: 0888-5885
The combination of ethyl (hydroxyimino)cyanoacetate (Oxyma) and diisopropylcarbodiimide (DIC) has demonstrated superior performance in amino acid activation for peptide synthesis. However, it was recently reported that Oxyma and DIC could react to generate undesired hydrogen cyanide (HCN) at 20 °C, raising safety concerns for the practical use of this activation strategy. To help minimize the risks, there is a need for a comprehensive investigation of the mechanism and kinetics of the generation of HCN. Here we show the results of the first systematic computational study of the underpinning mechanism, including comparisons with experimental data. Two pathways for the decomposition of the Oxyma/DIC adduct are derived to account for the generation of HCN and its accompanying cyclic product. These two mechanisms differ in the electrophilic carbon atom attacked by the nucleophilic sp2-nitrogen in the cyclization step and in the cyclic product generated. On the basis of computed “observed” activation energies, ΔGobs⧧, the mechanism that proceeds via the attack of the sp2-nitrogen at the oxime carbon is identified as the most kinetically favorable one, a conclusion that is supported by closer agreement between predicted and experimental 13C NMR data. These results can provide a theoretical basis to develop a design strategy for suppressing HCN generation when using Oxyma/DIC for amino acid activation.
Ramírez-Carpio V, Galindo A, Gil-Villegas A, 2023, Modelling the solid–liquid–vapour phase behaviour of n-alkanes in a TPT-1 framework, Molecular Physics, ISSN: 0026-8976
We study the global phase behaviour of n-alkanes applying Wertheim's first order thermodynamic perturbation theory (TPT1). The molecules are modelled as homonuclear chains comprised of m freely jointed spherical segments interacting via the Lennard-Jones potential. Vega et al. [J. Chem. Phys. 116, 17 (2002)] have shown that the TPT1 is suitable to treat solid phases as well as fluid phases when model chains are considered, but that the adoption of a fully flexible chain model leads to the under-prediction of triple point temperatures and overestimation of the fluid ranges in comparison to experiment. Here, we propose a model in which a different number of segments are used to treat the fluid and the solid phase. The number of segments used to model the molecules in the fluid phase (Formula presented.), and the LJ monomer potential parameters σ and ε are taken from published soft-SAFT values, whereas in the case of the solid phase a reduced temperature-dependent effective chain length (Formula presented.) is determined through a minimisation between theoretical and experimental liquid-solid phase equilibrium data. We refer to this model as effective-solid TPT1 (es-TPT1). We use the model proposed to calculate the solid–liquid–vapour phase diagrams of several n-alkanes and compare with experimental data. In the approach proposed, the conformation of chains in the solid phase is decoupled from the fluid phase, and an excellent description of the melting properties, as well as accurate predictions of the triple point temperatures for the n-alkanes examined is obtained. This simple solution provides an avenue to model the solid–liquid–vapour phase behaviour of other real substances in a TPT1 framework, and hence within the SAFT family of equations.
Wehbe M, Haslam AJ, García-Muñoz S, et al., 2023, Thermodynamic modelling of the nature of speciation and phase behaviour of binary and ternary mixtures of formaldehyde, water and methanol, Molecular Physics, ISSN: 0026-8976
Formaldehyde is a highly reactive chemical that is usually sold and processed in the form of aqueous solutions, with methanol added for stability. In these solutions, formaldehyde reacts with the solvents to form a variety of reaction products, including oligomers. These chemical reactions can occur in the liquid and vapour phases and have a significant influence on the properties of formaldehyde-containing solutions. Of particular interest to industrial applications is the prediction of the vapour–liquid equilibria (VLE) in formaldehyde solutions, considering the chemical reactions. We use the SAFT-γ Mie group-contribution (GC) equation of state to obtain the fluid-phase behaviour of binary and ternary mixtures of formaldehyde with water and methanol. The oligomerisation reactions taking place in aqueous and methanolic solutions of formaldehyde are modelled implicitly using a physical approach, which is possible within the SAFT-γ Mie framework by adding association (reactive) sites that mediate the formation of the reaction products. Using this approach, the nature of the chemical speciation in formaldehyde + water, formaldehyde + methanol and formaldehyde + water + methanol mixtures is studied. A new group, CH (Formula presented.) O, characterising formaldehyde within the SAFT-γ Mie GC approach, is developed. Experimental data for the VLE in binary mixtures of formaldehyde + water and formaldehyde + methanol are used to obtain the optimal unlike interaction parameters between the corresponding SAFT-γ Mie groups. The newly developed parameters are used to predict the VLE of ternary formaldehyde + water + methanol mixtures for a wide range of temperatures and pressures, with excellent agreement to experimental data. Additionally, the SAFT-γ Mie approach is shown to provide accurate predictions of the distribution of reaction species (oligomers) in binary and ternary mixtures containing formaldehyde.
Fayaz Torshizi M, Graham E, Adjiman C, et al., 2023, SAFT-Υ force field for the simulation of molecular fluids 9: Coarse-grained models for polyaromatic hydrocarbons describing thermodynamic, interfacial, structural, and transport properties, Journal of Molecular Liquids, Vol: 369, ISSN: 0167-7322
Coarse-grained models of polyaromatic hydrocarbons parametrized by employing the SAFT- Mie approach are presented and assessed by comparison with experimental data and all-atom models in their ability to describe liquid densities, isothermal compressibilities, thermal expansivities, viscosities, and interfacial tensions. The structural behaviour characterized by the center of mass and angular radial distribution functions are also benchmarked. The SAFT- Mie force field models are shown to deliver quantitatively accurate predictions while promising significant speedups in the computational cost of performing molecular dynamics simulations.
Kournopoulos S, Santos MS, Ravipati S, et al., 2022, The Contribution of the Ion-Ion and Ion-Solvent Interactions in a Molecular Thermodynamic Treatment of Electrolyte Solutions, JOURNAL OF PHYSICAL CHEMISTRY B, Vol: 126, Pages: 9821-9839, ISSN: 1520-6106
Valsecchi M, Ramadani J, Williams D, et al., 2022, Influence of Tie-Molecules and Microstructure on the Fluid Solubility in Semicrystalline Polymers., J Phys Chem B - Special Issue in Honor of Doros N. Theodorou
Predicting the absorption of gases and liquids in semicrystalline polymers is of critical importance for numerous applications; the mechanical and transport properties of these materials are highly dependent on the amount of solutes dissolved in their bulk. For most semicrystalline polymers which are in contact with an external fluid, the observed uptake of the solute is found to be lower than that predicted by treating the amorphous domains of the polymer as subcooled polymer melts at the same thermodynamic state. This observation has recently led to the hypothesis that the amorphous domains effectively behave as polymer liquids subject to an additional "constraint pressure" which reduces the equilibrium solubility in the domains. We present a new statistical mechanical model of semicrystalline polymers. The constraint pressure emerges naturally from our treatment, as a property of the interlamellar amorphous domains caused by the stretching and localization in space of the tie-molecules (polymer chains linking different lamellae). By assuming that the interlamellar domains exchange monomers reversibly with the lamellae, the model allows one to simultaneously predict the increase of constraint pressure at low temperatures and the variation of the lamellar thickness as a function of temperature─a phenomenon known as premelting. The sorption isotherms of a range of fluids in different polyethylene and polypropylene samples are determined experimentally and the data is compared with calculations of the new model using the SAFT-VR Mie EoS. In order to accurately predict the absorption close to the vapor pressure of the penetrant, we find that it is essential to include the "free", unconstrained amorphous domains in the description, resulting in a multiscale model with two adjustable parameters (the fractions of tie-molecules and free amorphous domains) that characterize the morphology of a given semicrystalline polymer sample. The trends observed fo
Graham EJ, Forte E, Burger J, et al., 2022, Multi-objective optimization of equation of state molecular parameters: SAFT-VR Mie models for water, Computers and Chemical Engineering, Vol: 167, ISSN: 0098-1354
The determination of a suitable set of molecular interaction parameters for use with an equation of state (EoS) can be viewed as a multi-objective optimization (MOO) problem, where each objective quantifies the quality of the description for a particular type of thermodynamic property. We outline a methodology for the determination of a set of Pareto-optimal interaction parameters. The Pareto front is generated efficiently using a sandwich algorithm where one solves a sequence of weighted-sum scalarized single objective optimization problems. The algorithm presented can be used for any number of objective functions, allowing for the consideration of multiple thermodynamic property types as competing objectives in the MOO. The methodology is applied to the determination of suitable parameter sets for models of water within the SAFT-VR Mie framework. Three competing property targets are considered as objective functions: saturated-liquid density, vapour pressure and isobaric heat capacity. Two different types of molecular models are considered: spherical models of water, and non-spherical model of water. We analyse the two- and three-dimensional Pareto surfaces and parameter sets obtained for different property combinations in the MOO. The proposed methodology can be used to provide a rigorous comparison between different model types. Numerous Pareto-optimal parameter sets for SAFT-VR Mie water models are documented, and we recommend two new models (one spherical model and one non-spherical model) with an appropriate compromise between the competing objectives.
Muhieddine MH, Viswanath SK, Armstrong A, et al., 2022, Model-based solvent selection for the synthesis and crystallisation of pharmaceutical compounds, CHEMICAL ENGINEERING SCIENCE, Vol: 264, ISSN: 0009-2509
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- Citations: 2
Pinto JSR, Ferrando N, de Hemptinne J-C, et al., 2022, Temperature dependence and short-range electrolytic interactions within the e-PPC-SAFT framework, FLUID PHASE EQUILIBRIA, Vol: 560, ISSN: 0378-3812
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- Citations: 2
Wehbe M, Haslam AJ, Jackson G, et al., 2022, Phase behaviour and pH-solubility profile prediction of aqueous buffered solutions of ibuprofen and ketoprofen, FLUID PHASE EQUILIBRIA, Vol: 560, ISSN: 0378-3812
Kournopoulos S, Haslam AJ, Jackson G, et al., 2022, Molecular theory of the static dielectric constant of dipolar fluids, The Journal of Chemical Physics, ISSN: 0021-9606
Muhieddine MH, Viswanath SK, Armstrong A, et al., 2022, Multi-objective optimisation for early-stage pharmaceutical process development, Computer Aided Chemical Engineering, Pages: 2161-2166
The pharmaceutical industry is under constant pressure to deliver its products quickly and effectively while minimising development costs and pursuing green pharmaceutical manufacturing methods. Given the many considerations in process development, a model-based method that takes multiple performance metrics into account is proposed for early process development. Several key performance indicators are identified, namely environmental footprint, cost, and conversion, selectivity, and yield. We employ multi-objective optimisation to assess the trade-offs between capital cost as one objective, and selectivity or conversion as a second objective, while exploring the interdependencies between all performance indicators. The approach is applied to two multiphasic reactions, each occurring in a 6-stage cascade CSTR: the hydrogenation of 4-Isobutylacetophenone (4-IBAP) to 1-(4-Isobutylphenyl) ethanol (4-IBPE) and the carbonylation of 4-IBPE to Ibuprofen (IBP).
Jonuzaj S, Burcham CL, Galindo A, et al., 2022, Optimizing the selection of drug-polymer-water formulations for spray-dried solid dispersions in pharmaceutical manufacturing, Computer Aided Chemical Engineering, Pages: 2185-2190
In this work we present a systematic computer-aided design methodology for identifying optimal drug-polymer-water formulations with desired physical and chemical properties that are used in the spray drying of drug products. Within the proposed method, the UNIFAC model is employed to predict the solubility and miscibility of binary and ternary mixtures, whereas the Gordon-Taylor equation is used to estimate the glass transition temperature of a wide range of chemical blends. The design methodology is applied to the selection of optimal drug-polymer blends that maximize the loading of naproxen, while ensuring that stable formulations are designed. Finally, we explore the trade-offs between two competing objectives through multiobjective optimization, where the drug loading and water-content of API-polymer-water blends are maximized simultaneously. A ranked list of optimal solutions (mixtures with different chemicals and compositions) that can be used to guide experimental work is obtained by introducing integer cut inequalities into the model.
Gui L, Armstrong A, Galindo A, et al., 2022, Computer-aided solvent design for suppressing HCN generation in amino acid activation, Computer Aided Chemical Engineering, Pages: 607-612
A highly toxic compound, hydrogen cyanide (HCN), was discovered to result from the reaction between Ethyl cyano (hydroxyimino) acetate (Oxyma) and diisopropylcarbodiimide (DIC), a popular reagent combination for amino acid activation. The reaction solvent has been found to influence the amount of HCN produced so that judicious solvent choice offers a route to suppressing HCN formation. Given the safety implications and the time-demanding nature of experimental solvent selection, we employ a methodology of quantum mechanical computer-aided molecular design (QM-CAMD) to design a new reaction solvent in order to minimize the amount of HCN formed. In this work, we improve on the original QM-CAMD approach with an enhanced surrogate model to predict the reaction rate constant from several solvent properties. A set of solvents is selected for model regression using model-based design of experiments (MBDoE), where the determinant of the information matrix of the design, known as D-criterion, is maximized. The use of a model-based approach is especially beneficial here as it links the large discrete space of solvent molecules to the reduced space of solvent properties. The resulting surrogate model exhibits an improved adjusted coefficient of determination and leads to more accurate predicted rate constants than the model generated without using MBDoE. The proposed DoE-QM-CAMD algorithm reaches convergence in one iteration. In the future, the main reaction of amino acid activation will be considered to design a solvent that maintains the rate of the main reaction while minimizing HCN generation.
Muhieddine MH, Jonuzaj S, Viswanath SK, et al., 2022, Model-based solvent selection for integrated synthesis, crystallisation and isolation processes, Computer Aided Chemical Engineering, Pages: 601-606
We present a systematic process-wide solvent selection tool based on computer-aided mixture/blend design (CAMbD) (Gani, 2004) for the integrated synthesis, crystallisation and isolation of pharmaceutical compounds. The method proposed simultaneously identifies the solvent and/or anti-solvent mixture, mixture composition and process temperatures that optimise one or more key performance indicators. Additionally, the method entails comprehensive design specifications for the integrated process, such as the miscibility of the synthesis, crystallisation and wash solvents. The design approach is illustrated by identifying solvent mixtures for the synthesis, crystallisation and isolation of mefenamic acid. Furthermore, a multi-objective CAMbD problem is formulated and shows that a mefenamic acid with purity of 98.8% can be achieved without significant loss of process performance in terms of the solvent E-factor.
Lee YS, Jackson G, Galindo A, et al., 2022, Development of a Bi-Objective Optimisation Framework for Mixed-Integer Nonlinear Programming Problems and Application to Molecular Design, Computer Aided Chemical Engineering, Pages: 1225-1230
We present a novel algorithm (SDNBI) to tackle the numerical challenges associated with the solution of bi-objective mixed-integer nonlinear programming problems (BO- MINLPs), with a focus on the exploration of nonconvex regions of the Pareto front. The performance of the algorithm as measured by the accuracy of the resulting approximation of the Pareto front in the disconnected and nonconvex domain of Pareto points is assessed relative to two multi-objective optimisation (MOO) approaches: the sandwich algorithm (SD) and the modified normal boundary intersection (mNBI) method. The features of these MOO algorithms are evaluated using two published benchmark models and a molecular design problem. Initial results indicate that the new algorithm presented outperforms both the SD and the mNBI method in convex, nonconvex-continuous, combinatorial problems, both in terms of computational cost and of the overall quality of the Pareto-optimal set.
Alkhatib III, Galindo A, Vega LF, 2021, Systematic study of the effect of the co-solvent on the performance of amine-based solvents for CO2 capture, SEPARATION AND PURIFICATION TECHNOLOGY, Vol: 282, ISSN: 1383-5866
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- Citations: 3
Evans R, Frenkel D, Galindo A, et al., 2021, Special issue in honour of Michael L. Klein FRS, MOLECULAR PHYSICS, Vol: 119, ISSN: 0026-8976
Febra SA, Bernet T, Mack C, et al., 2021, Extending the SAFT-gamma Mie approach to model benzoic acid, diphenylamine, and mefenamic acid: Solubility prediction and experimental measurement, Fluid Phase Equilibria, Vol: 540, Pages: 1-20, ISSN: 0378-3812
The prediction of the solubility of active pharmaceutical ingredients (APIs) is a significant challenge whichis of importance in pharmaceutical applications and solvent selection. Here, we extend the table of groupinteractions (3 like interactions, 47 unlike interactions) of the SAFT-γ Mie group-contribution equation ofstate to model the phase behaviour and solubility of mefenamic acid, a nonsteroidal anti-inflammatorydrug, in a range of solvents. In addition to mefenamic acid, we also consider its molecular synthons:benzoic acid and diphenylamine. New experimental solubility data are presented for the three moleculesin a range of solvents, and three new SAFT-γ Mie functional groups are defined (aCCOOH, aCNHaC andCH3CO) and characterised, together with their interactions with solvent groups. Literature data for thevapour pressure, single-phase density, saturation density, vapourisation enthalpy, bubble temperature,dew temperature, and bubble pressure are used to characterise the new group interactions. Solubilitydata are used to characterise the new group-group interactions only if there are no other experimentaldata available. The transferability and predictive accuracy of the new models are assessed by comparing the theoretical predictions with the experimental solubility data. Our comparison includes alcohols,ketones, and esters as families of solvents and mixed-solvent solubility predictions.
Ravipati S, Simoes Santos M, Economou I, et al., 2021, Monte Carlo molecular simulation study of carbon dioxide sequestration into dry and wet calcite pores containing methane, Energy and Fuels, Vol: 35, Pages: 11393-11402, ISSN: 0887-0624
We perform grand canonical Monte Carlo (GCMC) simulations to study the adsorption of carbon dioxide in a calcite slit pore. The injection of carbon dioxide is simulated by increasing the chemical potential of carbon dioxide, which allows for an investigation of adsorption under varying carbon dioxide loadings. The study is carried out for three different environments: an empty pore; a pore containing methane; and a pore containing methane with trace amounts of water. We systematically investigate the impact of the presence of these other fluids on carbon dioxide adsorption. We study the influence of carbon dioxide loading on fluid density in the pore and examine individual fluid-density profiles (in the direction normal to the fluid–solid interface). The order of fluid adsorption affinity to the surface is found to be water > carbon dioxide > methane. The interpretation of our results is informed by the examination of free-energy-averaged fluid–substrate potentials, which are computed independently from the simulations. Our observations suggest that ignoring the presence of water could lead to overestimation not only of methane availability but also of carbon dioxide storage capacity in pores, with important consequences in, for example, modeling carbon dioxide sequestration in calcite-rich reservoirs. Ultimately, it is hoped that the molecular-level insights from this study will aid the multiscale modeling of reservoir fluids in the context of enhanced oil recovery and carbon dioxide sequestration.
Diamanti A, Ganase Z, Grant E, et al., 2021, Mechanism, kinetics and selectivity of a Williamson ether synthesis: elucidation under different reaction conditions, REACTION CHEMISTRY & ENGINEERING, Vol: 6, Pages: 1195-+, ISSN: 2058-9883
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- Citations: 4
Papadopoulos AI, Perdomo FA, Tzirakis F, et al., 2021, Molecular engineering of sustainable phase-change solvents: From digital design to scaling-up for CO2 capture, CHEMICAL ENGINEERING JOURNAL, Vol: 420, ISSN: 1385-8947
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- Citations: 13
Morgado P, Barras J, Galindo A, et al., 2021, Solubility of water in mixtures of (n-alkanes + n-perfluoroalkanes) and in n-perfluoroalkylalkanes: experimental and modeling with the SAFT-γ Mie group-contribution approach, Molecular Physics: An International Journal at the Interface Between Chemistry and Physics, Vol: 119, ISSN: 0026-8976
The solubility of water in liquid n-perfluorohexane and in an equimolar mixture of n-hexane + n-perfluorohexane is experimentally determined as a function of temperature. The solubility of water in the equimolar mixture is significantly higher than the average of the solubilities in the pure solvents suggesting, for the first time, that mixing hydrogenated and perfluorinated chains enhances the solubility of water. The solubility in the equimolar mixture of n-hexane + n-perfluorohexane is also determined theoretically with the SAFT-γ Mie group-contribution approach, allowing a direct quantitative estimate of how much the large deviations from ideality contribute to the solubility of water in the mixture. In addition, the SAFT-γ Mie approach is used to represent the solubility of water in a number of n-perfluoroalkylalkanes, covering a range of relative lengths of the hydrogenated and perfluorinated chains. The theory can be used to predict the relative extent of the solubility of water in the different solvents, in good agreement with the experimental data. This is accomplished by using a single parameter to describe the strong attractive interaction between water and the CH2CF2 group at the junction between the hydrogenated and perfluorinated segments, which is known to be responsible for the increased solubility of water in these substances.
Watson OL, Jonuzaj S, McGinty J, et al., 2021, Computer aided design of solvent blends for hybrid cooling and antisolvent crystallization of active pharmaceutical ingredients, Organic Process Research and Development, Vol: 25, Pages: 1123-1142, ISSN: 1083-6160
Choosing a solvent and an antisolvent for a new crystallization process is challenging due to the sheer number of possible solvent mixtures and the impact of solvent composition and crystallization temperature on process performance. To facilitate this choice, we present a general computer aided mixture/blend design (CAMbD) formulation for the design of optimal solvent mixtures for the crystallization of pharmaceutical products. The proposed methodology enables the simultaneous identification of the optimal process temperature, solvent, antisolvent, and composition of solvent mixture. The SAFT-γ Mie group-contribution approach is used in the design of crystallization solvents; based on an equilibrium model, both the crystal yield and solvent consumption are considered. The design formulation is implemented in gPROMS and applied to the crystallization of lovastatin and ibuprofen, where a hybrid approach combining cooling and antisolvent crystallization is compared to each method alone. For lovastatin, the use of a hybrid approach leads to an increase in crystal yield compared to antisolvent crystallization or cooling crystallization. Furthermore, it is seen that using less volatile but powerful crystallization solvents at lower temperatures can lead to better performance. When considering ibuprofen, the hybrid and antisolvent crystallization techniques provide a similar performance, but the use of solvent mixtures throughout the crystallization is critical in maximizing crystal yields and minimizing solvent consumption. We show that our more general approach to rational design of solvent blends brings significant benefits for the design of crystallization processes in pharmaceutical and chemical manufacturing.
Lindeboom T, Zhao B, Jackson G, et al., 2021, On the liquid demixing of water plus elastin-like polypeptide mixtures: bimodal re-entrant phase behaviour, PHYSICAL CHEMISTRY CHEMICAL PHYSICS, Vol: 23, Pages: 5936-5944, ISSN: 1463-9076
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- Citations: 2
Jackson G, Perdomo Hurtado FA, Khalit SH, et al., 2021, Description of the thermodynamics and fluid-phase behaviour of aqueous solutions of linear, branched, and cyclic amines, AIChE Journal, Vol: 67, Pages: 1-19, ISSN: 0001-1541
The SAFT‐ɣ Mie group‐contribution equation of state is used to represent the fluid‐phase behaviour of aqueous solutions of a variety of linear, branched, and cyclic amines. New group interactions are developed in order to model the mixtures of interest, including the like and unlike interactions between alkyl primary, secondary, and tertiary amine groups (NH2, NH, N), cyclic secondary and tertiary amine groups (cNH, cN), and cyclohexylamine groups (cCHNH, cCHN) with water (H2O). The group‐interaction parameters are estimated from appropriate experimental thermodynamic data for pure amines and selected mixtures. By taking advantage of the group‐contribution nature of the method, one can describe the fluid‐phase behaviour of mixtures of molecules comprising those groups over broad ranges of temperature, pressure, and composition. A number of aqueous solutions of amines are studied including linear, branched aliphatic, and cyclic amines. Liquid‐liquid equilibria (LLE) bounded by lower critical solution temperatures (LCSTs) have been reported experimentally and are reproduced here with SAFT‐ɣ Mie approach. The main feature of the approach is the ability not only to represent accurately the experimental data employed in the parameter estimation, but also to predict the vapour‐liquid, liquid‐liquid, and vapor‐liquid‐liquid equilibria, and LCSTs with the same set of parameters. Pure compound and binary phase diagrams of diverse types of amines and their aqueous solutions are assessed in order to demonstrate the main features of the thermodynamic and fluid‐phase behaviour.
Lee YS, Galindo A, Jackson G, et al., 2021, An approach for simultaneous computer-aided solvent design and process design for CO<inf>2</inf> chemical absorption processes, Computer Aided Chemical Engineering, Pages: 167-172
In the field of Computer-Aided Molecular and Process Design (CAMPD), a variety of solution methods have been developed to handle the complexities associated with the non-convexity and non-linearity of molecular structure-property and process models. However, mostalgorithms are prone to failing to generate feasible solutions when the integrated solvent-process model renders a significant portion of the search space infeasible. In this work, we propose a solution approach for the integrated design of an optimal chemical absorption process in which tailored feasibility tests are incorporated into a process optimisation problem. The solution approach allows the exploration of a design space without unnecessary difficulties by recognising infeasibilities. The effectiveness of the approach is demonstrated on an aqueous amine solvent-based CO2 capture process.
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