Imperial College London

ProfessorDavidDye

Faculty of EngineeringDepartment of Materials

Professor of Metallurgy
 
 
 
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Contact

 

+44 (0)20 7594 6811david.dye

 
 
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Location

 

1.09GoldsmithSouth Kensington Campus

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Summary

 

Publications

Publication Type
Year
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186 results found

Zhao G, Xu X, Dye D, Rivera-Diaz-del-Castillo PEJ, Petrinic Net al., 2022, Facile route to implement transformation strengthening in titanium alloys, Scripta Materialia, Vol: 208, Pages: 1-5, ISSN: 1359-6462

Developing lighter, stronger and more ductile aerospace metallic materials is in demand for energy efficiency strategies. Alloys with twinning-induced plasticity (TWIP) and/or transformation-induced plasticity(TRIP) effects have been exploited to defeat the conflict of strength versus ductility, yet very few if anyphysically informed methods exist to address the complex interactions between the transitions. Here wereport a facile route to deploy transformation-mediated strengthening in Ti alloys, which particularly focuses on the supervised activation of TRIP and TWIP via a mechanism-driven modelling approach. Newalloys were comparatively developed and presented notable resistances to strain localisation, but interestingly through distinct mechanical characteristics. Specifically, extraordinary strain-hardening rate (dσ/dε)with a peak value of 2.4 GPa was achieved in Ti-10Mo-5Nb (wt.%), resulting from the synergetic activationof hierarchical transformations. An efficient model integrating TRIP and TWIP was applied to understandthe interplays of the transition mechanisms.

Journal article

Kwok TWJ, Slater C, Xu X, Davis C, Dye Det al., 2021, A Scale-up Study on Chemical Segregation and the Effects on Tensile Properties in Two Medium Mn Steel Castings, METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE, ISSN: 1073-5623

Journal article

Kwok TWJ, Gong P, Xu X, Nutter J, Rainforth WM, Dye Det al., 2021, Microstructure Evolution and Tensile Behaviour of a Cold Rolled 8 Wt Pct Mn Medium Manganese Steel, METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE, ISSN: 1073-5623

Journal article

Ghouse S, Oosterbeek R, Tayub A, Vecchiato F, Dye D, Jeffers Jet al., 2021, Vacuum heat treatments of titanium porous structures, Additive Manufacturing, Vol: 47, ISSN: 2214-8604

Additive manufacturing (AM) of Ti-6Al-4V enables rapid fabrication of complex parts, including porous lattices which are of interest for aerospace, automotive, or biomedical applications, however currently the fatigue resistance of these materials is a critical limitation. Engineering the alloy microstructure provides a promising method for increasing fatigue strength, but conventional heat treatment procedures are known to produce atypical results for AM and porous samples, and must therefore be optimised for these materials. Using vacuum heat treatment, microstructures comparable to those observed for conventional wrought and heat treated alloys were achieved with porous AM Ti-6Al-4V. Fine lamellar microstructures were produced using sub-transus heat treatment at 920 °C, while coarse lamellar microstructures were produced using super-transus heat treatment at 1050 °C or 1200 °C. Increasing the heat treatment temperature increased the elastic modulus from 2552 ± 22 MPa to a maximum of 2968 ± 45 MPa, due to strut sintering increasing the effective strut thickness, and removal of prior β-grain orientation. Heat treatment eliminated the brittle α’ martensite phase in favour of an α + β mixture, where the phase boundaries and β-phase provide greater resistance to crack propagation. Super-transus heat treatments increased the α-lath size which typically reduces crack propagation resistance, however strut sintering reduced surface crack initiation sites, increasing the fatigue strength by 75% from 4.86 MPa for the as-built material to a maximum of 8.51 MPa after 1200 °C heat treatment. This work demonstrates that vacuum heat treatment is effective at tuning the micro- and macro-structure of porous AM Ti-6Al-4V, thereby improving the crucial fatigue resistance.

Journal article

Kim J, Hall D, Yan H, Shi Y, Joseph S, Fearn S, Chater RJ, Dye D, Tasan CCet al., 2021, Roughening improves hydrogen embrittlement resistance of Ti-6Al-4V, Acta Materialia, Pages: 117304-117304, ISSN: 1359-6454

Journal article

Shi Y, Joseph S, Saunders EA, Sandala RS, Walker A, Lindley TC, Dye Det al., 2021, AgCl-induced hot salt stress corrosion cracking in a titanium alloy, Corrosion Science, Vol: 187, Pages: 1-11, ISSN: 0010-938X

The mechanism of AgCl-induced stress corrosion cracking of Ti-6246 was examined at 500 MPa and 380 °C for 24 h exposures. SEM and STEM-EDX examination of a FIB-sectioned blister and crack showed that metallic Ag was formed and migrated along the crack. TEM analysis also revealed the presence of SnO2 and Al2O3 corrosion products mixed into TiO2. The fracture surface has a transgranular nature with a brittle appearance in the primary α phase. Long, straight and non-interacting dislocations were observed in a brittle appearance fractured primary α grain, with basal and pyramidal traces. This is consistent with a dislocation emission view of the cracking mechanism.

Journal article

Dear FF, Kontis P, Gault B, Ilavsky J, Rugg D, Dye Det al., 2021, Mechanisms of Ti3Al precipitation in hcp α-Ti, Acta Materialia, Vol: 212, ISSN: 1359-6454

Nucleation and growth of Ti3Alα2ordered domains inα-Ti–Al–X alloys were characterised using a combination of transmission electronmicroscopy, atom probe tomography and small angle X-ray scattering. Model alloys based on Ti–7Al (wt.%) and containing O, V and Mowere aged at 550◦C for times up to 120 d and the resulting precipitate dispersions were observed at intermediate points. Precipitates grewto around 30 nm in size, with a volume fraction of 6–10% depending on tertiary solutes. Interstitial O was found to increase the equilibriumvolume fraction ofα2, while V and Mo showed relatively little influence. Addition of any of the solutes in this study, but most prominentlyMo, was found to increase nucleation density and decrease precipitate size and possibly coarsening rate. Coarsening can be described by theLifshitz-Slyozov-Wagner model, suggesting a matrix diffusion-controlled coarsening mechanism (rather than control by interfacial coherency).Solutionising temperature was found to affect nucleation number density with an activation energy ofEf=1.5±0.4 eV, supporting the hypothesisthat vacancy concentration affectsα2nucleation. The observation that all solutes increase nucleation number density is also consistent with avacancy-controlled nucleation mechanism.

Journal article

Knowles A, Dye D, Dodds R, Watson A, Hardie C, Humphry-Baker Set al., 2021, Tungsten-based bcc-superalloys, Applied Materials Today, Vol: 23, Pages: 1-6, ISSN: 2352-9407

Applications from nuclear energy to rockets and jet engines are underpinned by advanced high temperature materials. Whilst state of the art, the performance of current nickel-based superalloys is fundamentally limited to Ni’s melting point, T. Here, we develop an analogous superalloy concept but with superior high temperature capability by transitioning to a bcc tungsten base, T. This strategy involves reinforcing bcc -W by TiFe intermetallic compound, which results in impressive high temperature compressive strengths of 500 MPa at. This bcc-superalloy design approach has wider applicability to other bcc alloy bases, including Mo, Ta, and Nb, as well as to refractory-metal high entropy alloys (RHEAs). By investigation of the underlying phase equilibria, thermodynamic modelling, characterisation and mechanical properties, we demonstrate the capability of ternary W-Ti-Fe tungsten-based bcc-superalloys as a new class of high temperature materials.

Journal article

Cann JL, De Luca A, Dunand DC, Dye D, Miracle DB, Oh HS, Olivetti EA, Pollock TM, Poole WJ, Yang R, Tasan CCet al., 2021, Sustainability through alloy design: Challenges and opportunities, PROGRESS IN MATERIALS SCIENCE, Vol: 117, ISSN: 0079-6425

Journal article

McAuliffe TP, Bantounas I, Reynolds LR, Foden A, Hardy MC, Britton TB, Dye Det al., 2021, Quantitative precipitate classification and grain boundary property control in Co/Ni-base superalloys, METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE, Vol: 52, Pages: 1649-1664, ISSN: 1073-5623

A correlative approach is employed to simultaneously assess structure and chemistry of (carbide and boride) precipitates in a set of novel Co/Ni-base superalloys. Structure is derived from electron backscatter diffraction (EBSD) with pattern template matching, and chemistry obtained with energy dispersive X-ray spectroscopy (EDS). It is found that the principal carbide in these alloys is Mo and W rich with the M6C structure. An M2B boride also exhibiting Mo and W segregation is observed at B levels above approximately 0.085 at. pct. These phases are challenging to distinguish in an SEM with chemical information (EDS or backscatter Z-contrast) alone, without the structural information provided by EBSD. Only correlative chemical and structural fingerprinting is necessary and sufficient to fully define a phase. The identified phases are dissimilar to those predicted using ThermoCalc. We additionally perform an assessment of the grain boundary serratability in these alloys, and observe that significant amplitude is only obtained in the absence of pinning intergranular precipitates.

Journal article

Collins CR, Dear FF, Rugg D, Dye Det al., 2021, The effect of dissolved nitrogen on the fatigue behavior of Ti-6Al-4V, Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science, Vol: 52, Pages: 1596-1608, ISSN: 1073-5623

The effect of nitrogen additions on fatigue behavior has been examined in near-equiaxed, rolled Ti-6Al-4V bar. This is the first-time nitrogen content that has been systematically explored with respect to monotonic and cyclic properties in a Ti-6Al-4V alloy base composition. Nitrogen additions were found to increase the β-transus temperature and strength, but they decreased ductility, even in microstructures where some β phase remained. This carried across into both the low- and high cycle fatigue behavior; even small contents of 240 and 560 ppmwN caused reductions in both low cycle fatigue life and high cycle fatigue strength. In samples containing 240 and 560 ppmwN, a conventional striated fractographic appearance was observed, but a dramatic change to a macroscopically brittle fracture surface was observed at 1800 and 3600 ppmwN, but still with substantial evidence of plasticity at the microscale. Therefore, neither microstructure or fractographic examination, nor EDX-based compositional analysis in the electron microscope are necessarily a reliable indicator of an absence of deleterious nitrogen contamination. This is significant for the investigation of potentially nitrogen-contaminated surface-initiated cracks, either due to service or processing exposures.

Journal article

Coakley J, Higginbotham A, McGonegle D, Ilavsky J, Swinburne TD, Wark JS, Rahman KM, Vorontsov VA, Dye D, Lane TJ, Boutet S, Koglin J, Robinson J, Milathianaki Det al., 2020, Femtosecond quantification of void evolution during rapid material failure, Science Advances, Vol: 6, Pages: 1-10, ISSN: 2375-2548

Understanding high velocity impact, and the subsequent high strain rate material deformation and potential catastrophic failure, is of critical importance across a range of scientific and engineering disciplines that include astrophysics, materials science and aerospace engineering. The deformation and failure mechanisms are not thoroughly understood, given the challenges of experimentally quantifying material evolution at extremely short time-scales. Here, copper foils are rapidly strained via picosecond laser ablation and probed in situ with femtosecond x-ray free electron (XFEL) pulses. Small angle x-ray scattering (SAXS) monitors the void distribution evolution while wide angle scattering (WAXS) simultaneously determines the strain evolution. The ability to quantifiably characterize the nanoscale during high strain rate failure with ultrafast-SAXS, complementing WAXS, represents a broadening in the range of science that can be performed with XFEL. It is shown that ultimate failure occurs via void nucleation, growth and coalescence, and the data agree well with molecular dynamics simulations.

Journal article

McAuliffe TP, Dye D, Britton TB, 2020, Spherical-angular dark field imaging and sensitive microstructural phase clustering with unsupervised machine learning., Ultramicroscopy, Vol: 219, Pages: 1-11, ISSN: 0304-3991

Electron backscatter diffraction is a widely used technique for nano- to micro-scale analysis of crystal structure and orientation. Backscatter patterns produced by an alloy solid solution matrix and its ordered superlattice exhibit only extremely subtle differences, due to the inelastic scattering that precedes coherent diffraction. We show that unsupervised machine learning (with principal component analysis, non-negative matrix factorisation, and an autoencoder neural network) is well suited to fine feature extraction and superlattice/matrix classification. Remapping cluster average patterns onto the diffraction sphere lets us compare Kikuchi band profiles to dynamical simulations, confirm the superlattice stoichiometry, and facilitate virtual imaging with a spherical solid angle aperture. This pipeline now enables unparalleled mapping of exquisite crystallographic detail from a wide range of materials within the scanning electron microscope.

Journal article

Xu Y, Joseph S, Karamched P, Fox K, Rugg D, Dunne F, Dye Det al., 2020, Predicting dwell fatigue life in titanium alloys using modelling and experiment, Nature Communications, Vol: 11, ISSN: 2041-1723

Fatigue is a difficult multi-scale modelling problem nucleating from localised plasticity at the scale of dislocations and microstructure with significant engineering safety implications. Cold dwell fatigue is a phenomenon in titanium where stress holds at moderate temperatures lead to substantial reductions in cyclic life, and has been implicated in service failures. Using discrete dislocation plasticity modelling complemented by transmission electron microscopy, we successfully predict lifetimes for ‘worst case’ microstructures representative of jet engine spin tests. Fatigue loading above a threshold stress is found to produce slip in soft grains, leading to strong dislocation pile-ups at boundaries with hard grains. Pile-up stresses generated are high enough to nucleate hard grain basal dislocations, as observed experimentally. Reduction of applied cyclic load alongside a temperature excursion during the cycle lead to much lower densities of prism dislocations in soft grains and, sometimes, the elimination of basal dislocations in hard grains altogether.

Journal article

Joseph S, Joseph K, Lindley TC, Dye Det al., 2020, The role of dwell hold on the dislocation mechanisms of fatigue in a near alpha titanium alloy, International Journal of Plasticity, Vol: 131, ISSN: 0749-6419

The dislocation structures appearing in highly mis-oriented soft/hard grain pairs in near-alphatitanium alloy Ti6242Si were examined with and without the application of load holds (dwell)during fatigue. Dislocation pile-up in a soft grain resulted in internal stresses in an adjacent hardgrain which could be relaxed by dislocation multiplication at localised Frank–Read sources, aprocess assisted by the provision of a relaxation time during a load hold. The rate of this processis suggested to be controlled by⟨𝑐+𝑎⟩pyramidal cross-slip and⟨𝑎⟩basal junction formation.A high density of⟨𝑎⟩prism pile-ups was observed with dual slip on two prism planes, togetherwith edge dislocations on the third prism plane in the soft grain of a highly mis-oriented grainpair, increasing the pile-up stress. The stress concentration developed by such pile-ups is foundto be higher in dwell fatigue (single-ended pile-ups) than in LCF (double ended). Analyticalmodelling shows that the maximum normal stress produced on the hard grain in dwell fatigueby this pile-up would be near-basal,≈ 2.5◦to (0002). This provides support for the dominanthypothesis for the rationalisation of dwell fatigue crack nucleation in Ti alloys, which derivesfrom the Stroh pile-up model, and elaboration of the underlying dislocation phenomena thatresult from load shedding and lead to basal faceting.

Journal article

Trant CF, Lindley TC, Martin N, Dixon M, Dye Det al., 2020, Fatigue cracking in gamma titanium aluminide, Publisher: arXiv

Fatigue crack initiation and growth were examined in cast and HIP'ed\textgamma-TiAl 4522XD. It was found that fatigue crack growth rates werehigher at $750\celsius$ than $400\celsius$, but that $\Delta K_\mathrm{th}$ wasalso higher. Temperature excursions between $400$ and $750\celsius$ duringfatigue crack growth resulted in retardation of the crack growth rate, both onheating and cooling; however heating from 400 to $750\celsius$ at a $\Delta K$that would then be below threshold did not result in complete crack arrest. Itwas also found that for notches $0.6$~mm in length and smaller, initiation fromthe microstructure could instead be observed at stresses similar to thematerial failure stress; a microstructural initiation site exists. Secondarycracking around borides could also be observed. A change from trans- to mixedtrans-, inter- and intra-lamellar cracking could be observed where theestimated size of the crack tip plastic zone exceeded the colony size. Changesin fracture surface morphology could not be related to the temperature offatigue crack growth, although this could be observed from the oxide scalecolouration. Compressive pre-loading of a crack results in retardation of thecrack, which could also be observed from the oxide.

Working paper

Dichtl C, Zhang Z, Gardner H, Bagot P, Radecka A, Dye D, Thomas M, Sandala R, da Fonseca JQ, Preuss Met al., 2020, Element segregation and α2 formation in primary α of a near-α Ti-alloy, Materials Characterization, Vol: 164, Pages: 1-10, ISSN: 1044-5803

Alloy TIMETAL®834 is a near-α Ti-alloy typically processed to have a complex bimodal microstructure that provides a good combination of mechanical properties at temperatures in excess of 450 °C. Due to the high Al content, typical ageing procedures result in the formation of intragranular and coherent nano-scale Ti3Al precipitation (α2), which increase strength but also promotes slip planarity. The present study focuses on chemical partitioning as a result of sub-β-transus heat treatment and the consequences for the two different constituents in the bimodal microstructure. The detailed chemical and structural analysis were carried out by combining Electron Probe Micro Analysis (EPMA), Wavelength Dispersive Spectroscopy (WDS), Transmission Electron Microscopy (TEM) and Atom Probe Tomography (APT) for investigating local compositional variations and their effect on the formation of α2 precipitates. Detailed microchemical analysis shows a core-shell composition arrangement of α-stabilisers with the shell composition similar to the one of secondary α. Selected area electron diffraction in the TEM and APT analysis demonstrates that those local variations in α stabilisers affect the level of α2 precipitation. In addition, EPMA maps show that while Zr and Sn are often considered to be neutral alloying elements in Ti-alloys, they do segregate to the β-phase during sub-β-transus heat treatment.

Journal article

Kwok TWJ, Rahman KM, Xu X, Bantounas I, Kelleher JF, Daswari S, Alam T, Banerjee R, Dye Det al., 2020, Design of a high strength, high ductility 12 wt% Mn medium manganese steel with hierarchical deformation behaviour, MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, Vol: 782, ISSN: 0921-5093

Journal article

McAuliffe TP, Ackerman AK, Savitzky BH, Kwok TWJ, Danaie M, Ophus C, Dye Det al., 2020, 4D-STEM elastic stress state characterisation of a TWIP steel nanotwin, Publisher: arXiv

We measure the stress state in and around a deformation nanotwin in atwinning-induced plasticity (TWIP) steel. Using four dimensional scanningtransmission electron microscopy (4D-STEM), we measure the elastic strain fieldin a 68.2-by-83.1 nm area of interest with a scan step of 0.36 nm and adiffraction limit resolution of 0.73 nm. The stress field in and surroundingthe twin matches the form expected from analytical theory and is on the orderof 15 GPa, close to the theoretical strength of the material. We infer that themeasured back-stress limits twin thickening, providing rationale for why TWIPsteel twins remain thin, continuously dividing grains to give substantial workhardening. Our results support modern mechanistic understanding of theinfluence of twinning on crack propagation and embrittlement in TWIP steels.

Working paper

Chang Y, Zhang S, Liebscher CH, Dye D, Ponge D, Scheu C, Dehm G, Raabe D, Gault B, Lu Wet al., 2020, Could face-centered cubic titanium in cold-rolled commercially-pure titanium only be a Ti-hydride?, Scripta Materialia, Vol: 178, Pages: 39-43, ISSN: 1359-6462

A face-centered cubic (FCC) phase in electro-polished specimens for transmission electron microscopy of commercially pure titanium has sometimes been reported. Here, a combination of atom-probe tomography, scanning transmission electron microscopy and low-loss electron energy loss spectroscopy is employed to study both the crystal structural and chemical composition of this FCC phase. Our results prove that the FCC phase is actually a TiHx (x>1) hydride, and not a new allotrope of Ti, in agreement with previous reports. The formation of the hydride is discussed.

Journal article

Rogers S, Bowden D, Unnikrishnan R, Scenini F, Preuss M, Stewart D, Dini D, Dye Det al., 2020, The interaction of galling and oxidation in 316L stainless steel, Wear, ISSN: 0043-1648

The galling behaviour of 316L stainless steel was investigated in both theunoxidised and oxidised states, after exposure in simulated PWR water for 850hours. Galling testing was performed according to ASTM G196 in ambientconditions. 316L was found to gall by the wedge growth and flow mechanism inboth conditions. This resulted in folds ahead of the prow and adhesivejunction, forming a heavily sheared multilayered prow. The galling trough wasseen to have failed through successive shear failure during wedge flow.Immediately beneath the surface a highly sheared nanocrystalline layer wasseen, termed the tribologically affected zone (TAZ). It was observed thatstrain-induced martensite formed within the TAZ. Galling damage was quantifiedusing Rt (maximum height - maximum depth) and galling area (the proportion ofthe sample which is considered galled), and it was shown that both damagemeasures decreased significantly on the oxidised samples. At an applied normalstress of 4.2 MPa the galled area was 14 % vs. 1.2 % and the Rt was 780 um vs.26 um for the unoxidised and oxidised sample respectively. This trend waspresent at higher applied normal stresses, although less prominent. Thisdifference in galling behaviour is likely to be a result of a reduction inadhesion in the case of the oxidised surface.

Journal article

McAuliffe TP, Foden A, Bilsland C, Daskalaki Mountanou D, Dye D, Britton TBet al., 2020, Advancing characterisation with statistics from correlative electron diffraction and X-ray spectroscopy, in the scanning electron microscope., Ultramicroscopy, Vol: 211, Pages: 1-16, ISSN: 0304-3991

The routine and unique determination of minor phases in microstructures is critical to materials science. In metallurgy alone, applications include alloy and process development and the understanding of degradation in service. We develop a correlative method, exploring superalloy microstructures, which are examined in the scanning electron microscope (SEM) using simultaneous energy dispersive X-ray spectroscopy (EDS) and electron backscatter diffraction (EBSD). This is performed at an appropriate length scale for characterisation of carbide phases' shape, size, location, and distribution. EDS and EBSD data are generated using two different physical processes, but each provide a signature of the material interacting with the incoming electron beam. Recent advances in post-processing, driven by 'big data' approaches, include use of principal component analysis (PCA). Components are subsequently characterised to assign labels to a mapped region. To provide physically meaningful signals, the principal components may be rotated to control the distribution of variance. In this work, we develop this method further through a weighted PCA approach. We use the EDS and EBSD signals concurrently, thereby labelling each region using both EDS (chemistry) and EBSD (crystal structure) information. This provides a new method of amplifying signal-to-noise for very small phases in mapped regions, especially where the EDS or EBSD signal is not unique enough alone for classification.

Journal article

Zhou G-H, Xu X, Dye D, Rivera-Diaz-del-Castillo PEJet al., 2020, Microstructural evolution and strain-hardening in TWIP Ti alloys, Acta Materializa, Vol: 183, Pages: 155-164, ISSN: 1359-6454

A multiscale dislocation-based model was built to describe, for the first time, the microstructural evolution and strain-hardening of {332}⟨113⟩ TWIP (twinning-induced plasticity) Ti alloys. This model not only incorporates the reduced dislocation mean free path by emerging twin obstacles, but also quantifies the internal stress fields present at β-matrix/twin interfaces. The model was validated with the novel Ti-11Mo-5Sn-5Nb alloy (wt.%), as well as an extensive series of alloys undergoing {332}⟨113⟩ twinning at various deformation conditions. The quantitative model revealed that solid solution hardening is the main contributor to the yield stress, where multicomponent alloys or alloys containing eutectoid β-stabilisers exhibited higher yield strength. The evolution of twinning volume fraction, intertwin spacing, dislocation density and flow stress were successfully described. Particular attention was devoted to investigate the effect of strain rate on the twinning kinetics and dislocation annihilation. The modelling results clarified the role of each strengthening mechanism and established the influence of phase stability on twinning enhanced strain-hardening. Strain-hardening stems from the formation of twin obstacles in early stages, whereas the internal stress fields provide a long-lasting strengthening effect throughout the plastic deformation. A tool for alloy design by controlling TWIP is presented.

Journal article

Ackerman AK, Vorontsov VA, Bantounas I, Zheng Y, McAuliffe T, Clark WA, Fraser HL, Rugg D, Dye Det al., 2020, Interface characteristics in an α+β titanium alloy, Physical Review Materials, Vol: 4, ISSN: 2475-9953

The alpha/beta interface in Ti-6Al-2Sn-4Zr-6Mo (Ti-6246) is investigated viacentre of symmetry analysis, both as-grown and after 10% cold work.Semi-coherent interface steps are observed at a spacing of 4.5 +/-1.13 atoms inthe as-grown condition, in good agreement with theory prediction (4.37 atoms).Lattice accommodation is observed, with elongation along [-1 2 -1 0]alpha andcontraction along [1 0 -1 0]alpha . Deformed alpha exhibited larger, lesscoherent steps with slip bands lying in {110}beta. This indicates dislocationpile-up at the grain boundary, a precursor to globularisation, offering insightinto the effect of deformation processing on the interface, which is importantfor titanium alloy processing route design.

Journal article

Ackerman A, Knowles A, Gardener HM, Nemeth AAN, Bantounas I, Radecka A, Moody MP, Bagot PAJ, Reed RC, Rugg DR, Dye Det al., 2020, The kinetics of primary alpha plate growth in titanium alloys, Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science, Vol: 51, Pages: 131-141, ISSN: 1073-5623

The kinetics of primary alpha-Ti colony/Widmanstatten plate growth from the beta are examined, comparing model to experiment. The plate growth velocity depends sensitively both on the diffusivity D(T) of the rate-limiting species and on the supersaturation around the growing plate. These result in a maxima in growth velocity around 40 K below the transus, once sufficient supersaturation is available to drive plate growth. In Ti-6246, the plate growth velocity was found to be around 0.32 um min-1 at 850 oC, which was in good agreement with the model prediction of 0.36 um min-1 . The solute field around the growing plates, and the plate thickness, was found to be quite variable, due to the intergrowth of plates and soft impingement. This solute field was found to extend to up to 30 nm, and the interface concentration in the beta was found to be around 6.4 at.% Mo. It was found that increasing O content will have minimal effect on the plate lengths expected during continuous cooling; in contrast, Mo approximately doubles the plate lengths obtained for every 2 wt.% Mo reduction. Alloys using V as the beta stabiliser instead of Mo are expected to have much faster plate growth kinetics at nominally equivalent V contents. These findings will provide a useful tool for the integrated design of alloys and process routes to achieve tailored microstructures.

Journal article

Goodfellow AJ, Kelleher J, Jones NG, Dye D, Hardy MC, Stone HJet al., 2019, The effect of Mo on load partitioning and microstrain evolution during compression of a series of polycrystalline Ni-Based superalloys, Acta Materialia, Vol: 176, Pages: 318-329, ISSN: 1359-6454

The room temperature deformation behaviour of a series of model polycrystalline Ni-based superalloys with varying Mo content has been studied in compression using in situ neutron diffraction. Initially, it was found that intergranular load partitioning was operative, followed by interphase partitioning at higher applied loads, with yield of the γ phase and associated strain redistribution to the γ′ phase. The initiation of interphase load partitioning was found to be dependent on the lattice misfit, occurring at lower applied stress in alloys with larger lattice misfit, and was influenced by the sign of the lattice misfit. Notably, deformation behaviour was found to be contingent on the complex relationship between lattice misfit and the strength of each phase.

Journal article

Knowles A, Gong P, Rahman KM, Rainforth WM, Dye D, Galindo-Nava EIet al., 2019, Development of Ni-free Mn-stabilised maraging steels using Fe2SiTi precipitates, Acta Materialia, Vol: 174, Pages: 260-270, ISSN: 1359-6454

Computational alloy design has been used to develop a new maraging steel system with low cost, using Mn for austenite reversion and Heusler Fe2SiTi nm-scale precipitates to strengthen the martensite, avoiding high cost alloying elements such as Ni and Co. A pronounced ageing response was obtained, of over 100 HV, associated with the formation of 2–30 nm Fe2SiTi precipitates alongside the development of 10% Mn rich austenite, at the martensite boundaries with the Kurdjumov-Sachs orientation relationship. The precipitates took on different orientation relationships, depending on the size scale and ageing time, with fine precipitates possessing an <100>L21//<100>α orientation relationship, compared to larger precipitates with <110>L21//<100>α. Computational alloy design has been used for the development and demonstration of an alloy design concept having multiple constraints. Whilst in this case computational design lacked the fidelity to completely replace experimental optimisation, it identifies the importance of embedding Thermodynamic and kinetic modelling within each experimental iteration, and vice versa, training the model between experimental iterations. In this approach, the model would guide targeted experiments, the experimental results would then be taken into future modelling to greatly accelerate the rate of alloy development.

Journal article

Weekes H, Dye D, Proctor JE, Smith DS, Simionescu C, Prior TJ, Wenman Met al., 2019, The effect of pressure on hydrogen solubility in Zircaloy-4, Journal of Nuclear Materials, Vol: 524, Pages: 256-262, ISSN: 0022-3115

The effect of pressure on the room temperature solubility of hydrogen inZircaloy-4 was examined using synchrotron X-ray diffraction on small groundflake samples in a diamond anvil cell at pressures up to 20.9 GPa. Differentcombinations of hydrogen level/state in the sample and of pressure transmittingmedium were examined; in all three cases examined, it could be concluded thatpressure resulted in the dissolution of d hydrides and that interstitialhydrogen retards the formation of w Zr. A pressure of around 9 GPa was requiredto halve the hydride fraction. These results imply that the effect of pressureis thermodynamically analogous to that of increasing temperature, but that theeffect is small. The results are consistent with the volume per Zr atom of thea, d and w phases, with the bulk moduli of a and d, and with previousmeasurements of the hydrogen site molar volumes in the a and d phases. Theresults are interpreted in terms of their implication for our understanding ofthe driving forces for hydride precipitation at crack tips, which are in aregion of hydrostatic tensile stress on the order of 1.5 GPa.

Journal article

Bantounas I, Gwalani B, Alam T, Banerjee R, Dye Det al., 2019, Elemental partitioning, mechanical and oxidation behaviour of two high-gamma-prime W-free gamma/gamma-prime polycrystalline Co/Ni superalloys, Scripta Materialia, Vol: 163, Pages: 44-50, ISSN: 1359-6462

Cr-containing W-free Co alloys that form strengthening precipitates in an fcc γ matrix are presented to examine the effect of Ta and Nb additions to increase the strength, solvus temperature and gamma prime fraction. The alloys are found to have relatively low density, good oxidation resistance (<0.5 μm scale at 800 °C for 100 h) with coherent Al2O3 and Cr2O3 scales, and reasonable yield strengths, ∼800 MPa. The phase partitioning, measured by atom probe tomography, was found to be similar to W-containing Co/Ni superalloys, with Mo partitioning to the matrix providing solid solution strengthening.

Journal article

Knowles A, Reynolds L, Vorontsov V, Dye Det al., 2019, A nickel based superalloy reinforced by both Ni3Al and Ni3V ordered-fcc precipitates, Scripta Materialia, Vol: 162, Pages: 472-476, ISSN: 1359-6462

A nickel based superalloy has been designed where the fcc γ Ni matrix is reinforced by two different ordered-fcc intermetallic compounds, L12 Ni3Al and D022 Ni3V. Primary ageing at 900–1000 °C precipitated spherical L12 Ni3Al, whose volume fraction and size were controlled by altering the ageing temperature and time. Secondary ageing at 700 °C for 1–1000 h precipitated D022 Ni3V laths. The duplex precipitation increased hardness by up to 85 HV, with ∼ 500 MPa compressive proof strength maintained at 800 °C. Electron microscopy studied the Ni3Al precipitation and confirmed the form of the secondary Ni3V precipitates and their long term stability.

Journal article

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